This experimental study evaluated the correlation between measured concrete expansion from a modified version of the miniature concrete prism test (MCPT) with the concentration of chemical markers leached from the prisms into an alkaline soak solution. Fifteen concrete mixture designs were tested for expansion and soak solution concentrations over time. The changes in expansion and soak solution concentrations were found to correlate well even with variations in alkali loading and substitution of cement with Class F fly ash. A model was developed to estimate the expansion potential of concrete based on an expansion reactivity index (ERI) that incorporated the concentrations of silicon, sulfate, calcium, and aluminum. The relationship between ERI and expansion was then used to identify potentially expansive concrete mixtures using the ERI of cores taken from a structure exhibiting potential alkalisilica reaction (ASR) expansion and concrete cylinders matching the mixture designs of the MCPT specimens.

The use of construction waste to prepare recycled micro powder can improve the utilization of construction waste resources and effectively reduce carbon emissions. In this paper, researchers used waste concrete processing micro powder to prepare foam concrete and quantitatively characterized the performance and pore structure of foam concrete by SEM, PCAS, and mechanical property testing methods with different mixing ratios of micro powder, the results showed that: The effect of single mixing of micro powder or fly ash is better than the composite mixing test, and the optimal proportion of compressive strength of single mixing of micro powder is higher than that of single mixing of fly ash. The optimum mixing ratio is 6:4 between cement and micro powder, and the best effect is achieved when the micro powder mixing amount is 40%. Single or double mixing can fill the pores between the foam and strengthen the performance of the substrate. The test of single-mixed or compound-mixed micro powder showed that the fractal dimension decreased with the increase of porosity; the fractal dimension of the specimen increased, the average shape factor became smaller, the compressive strength decreased, and the water absorption rate increased.

In light of the effort for decarbonization of the energy sector, it is believed that common geopolymer binding materials such as fly ash may eventually become scarce, and new geological aluminosilicate materials should be explored as alternative binders in geopolymer concrete. A novel, tension-hardening geopolymer concrete (THGC) that incorporates high amounts of semi-reactive quarry wastes (Metagabbro) as a precursor and coarse quarry sand (granite) was developed in this study using geopolymer formulations. The material was optimized based on the particle packing theory and was characterized in terms of mechanical, physical, and durability properties (i.e., compressive, tensile, flexural resistance, Young’s Modulus, Poisson’s ratio; absorption, drying shrinkage, abrasion, and coefficient of thermal expansion; chloride ion penetration, sulfate, and salt-scaling resistance). The developed THGC with an air-dry density of 1,940 kg/m³ [121 lb/ft³], incorporates short steel fibers at a volume ratio of 2% and is highly ductile in both uniaxial tension and compression (uniaxial tensile strain capacity of 0.6% at an 80% post-peak residual tensile strength). Using DIC, multiple crack formation was observed in the strain-hardening phase of the tension response. In compression the material maintained its integrity beyond the peak load, having attained 1.8% compressive strain at 80% post-peak residual strength whereas upon further reduction to 50% residual strength, the sustained axial and lateral strains were 2.5% and 3.5%, respectively. The material exhibited low permeability to chloride ions and significant abrasion resistance due to the high contents of Metagabbro powder and granite sand. The enhanced properties of the material, combined with the complete elimination of ordinary Portland cement from the mix, hold promise for the development of sustainable and resilient structural materials with low CO₂j, emissions while also enabling the innovative disposal of wastes as active binding components.

Engineered cementitious composites (ECCs) have excellent toughness and crack-control abilities compared to other cement-based materials, which can be used in underground and hydraulic engineering. Nevertheless, excellent impermeability and workability and low drying shrinkage are also required. Two groups of ECC mixture proportions with high fly ash-cement (FA/c) and watercement ratios (w/c) were chosen as baselines, and silica fume (SF) and a shrinkage-reducing agent (SRA) were introduced to improve the impermeability, workability, and mechanical behaviors. The workability laboratory evaluation indexes of ECC were also discussed. ECC mixture proportions with excellent workability (pumpability and sprayability), high toughness (ultimate tensile strain ɛtp over 3.5%), good impermeability (permeability coefficient K = 1.713 × 10–11 m/s), and low drying shrinkage (drying shrinkage strain ɛst = 603.6 × 10–6) were finally obtained. Then, flexural and shear tests were carried out for the material flexural/ shear strength and toughness evaluations, giving the characteristic material properties for the final ECC mixture proportions.

This research examines the performance of quality-controlled recycled concrete aggregates (QRAs) with fly-ash-based cement. Compared to concrete made from untreated recycled concrete aggregates (URC), quality-controlled recycled aggregate concrete (QRC) has superior physical, mechanical, and durability properties. Except for sorptivity, the physical, mechanical, and durability properties of QRC are almost identical to those of natural aggregate concrete (NC). The compressive strength, splitting tensile strength, flexural strength, fracture energy, and modulus of elasticity of QRC are higher than those of URC by 18.0%, 16.8%, 60.0%, 27.17%, and 43.46%, respectively. The abrasion resistance of QRC is approximately 60% higher than URC. Scanning electron microscope (SEM) image and energy-dispersive X-ray (EDX) analysis prove that quality control produces denser old interfacial transition zones (OITZ) with fewer microvoids. The QRA improves not only the pore structure but also the weak mortar structure attached to the aggregate. There is also a strong correlation between the compressive strength and splitting tensile strength, flexural strength, fracture energy, and modulus of elasticity of QRC. QRA can be used to compute the mixture proportions for concrete (certainly up to medium-strength concrete) according to either the Indian standard or the international standard. It is challenging to improve the sorptivity of recycled concrete aggregates closer to NC. In addition, QRC has an initial sorptivity of two times (initial) and a final sorptivity of 1.8 times higher than NC, whereas URC has an initial sorptivity of 3.5 times (initial) and a final sorptivity of 2.35 times higher than NC.