Carbon Sequestration of Concrete Masonry Units

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Title: Carbon Sequestration of Concrete Masonry Units

Author(s): Don MacMaster and Oscar Tavares

Publication: Materials Journal

Volume: 112

Issue: 6

Appears on pages(s): 775-780

Keywords: calcium carbonate; calcium hydroxide; calcium silicates; carbon sequestration; cement hydration; concrete masonry units; early-age carbonation; relative humidity; water conservation

DOI: 10.14359/51688069

Date: 11/1/2015

Abstract:
Early-age carbonation curing of concrete products results in improved strength, increased surface hardness, and reduced surface permeability to water, as well as the reduction of efflorescence. Carbonation reactions between carbon dioxide and calcium compounds result in permanent fixture of the carbon dioxide in thermodynamic stable calcium carbonate. The moisture content, relative humidity, and temperature profile of the hydrated system have considerable and important influence on the rate and ultimate extent of carbonation. During carbonation, CO2 penetrates the surface of concrete and reacts with cement hydration products—namely, calcium hydroxide and calcium silicate hydrates—to form carbonates. This study quantifies carbon sequestration levels in concrete masonry units using various curing methodologies. The test results of a dynamic pressurized CO2 curing chamber and normal ambient CO2 pressure at various concentrations levels are compared to traditional kiln curing procedures. Early compressive strength profiles for 30% CO2 cured concrete masonry units (CMUs) are equivalent to 100% CO2 cured CMUs and exceed the traditional kiln-cured compressive strengths. Carbon sequestration reduced water requirements by 20% for optimum strength performance and provided water conservation opportunities.

Related References:

1. Toennies, H., “Artificial Carbonation of Concrete Masonry Units,” ACI Journal Proceedings, V. 56, No. 2, Feb. 1960, pp. 737-755.

2. Shideler, J., “Investigation of the Moisture Volume Stability of Concrete Masonry Units,” Bulletin D3, Portland Cement Association, Mar. 1955, 54 pp.

3. Verbeck, G., “Carbonation of Hydrated Portland Cement,” Bulletin 87, Portland Cement Association, Skokie, IL, Feb. 1955.

4. Leber, I., and Blakey, F., “Some Effects of Carbon Dioxide on Mortars and Concrete,” ACI Journal Proceedings, V. 53, No. 3, Sept. 1956, pp. 295-308.

5. Shideler, J., and Toennies, H., “Plant Drying and Carbonation of Concrete Block,” Bulletin D64, NCMA and PCA Cooperative Program, Portland Cement Association, May 1963.

6. ASTM C150/C150M-12, “Standard Specification for Hydraulic Portland Cement,” ASTM International, West Conshohocken, PA, 2012, 9 pp.

7. ASTM C140/C140M-08, “Standard Test Methods for Sampling and Testing Concrete Masonry Units and Related Units,” ASTM International, West Conshohocken, PA, 2008, 24 pp.

8. ASTM C90-12, “Standard Specification of Loadbearing Concrete Masonry Units,” ASTM International, West Conshohocken, PA, 2012, 4 pp.

9. Logan, C.; Monkman, S.; and Shao, Y., “Beneficial Use of Carbonation for Concrete,” Eighth CANMET/ACI International Conference on Recent Advances in Concrete Technology, SP-235, American Concrete Institute, Farmington Hills, MI, pp. 147-162.

10. Shao, Y., and Lin, X., “Early-Age Carbonation Curing of Concrete Using Recovered CO2,” Concrete International, V. 33, No. 9, Sept. 2011, pp. 50-56.

11. Shi, C., and Wu, Y., “CO2 Curing of Concrete Blocks,” Concrete International, V. 33, No. 2, Feb. 2009, pp. 39-43.

12. Powers, T., and Brownyard, T., “Studies of the Physical Properties of Hardened Portland Cement Paste, Part 2,” ACI Journal Proceedings, V. 43, No. 3, Nov. 1946, pp. 250-326.

13. Young, J.; Berger, R.; and Breese, J., “Accelerated Curing of Compacted Calcium Silicate Mortars on Exposure to CO2,” Journal of the American Ceramic Society, V. 57, No. 9, 1974, pp. 394-397. doi: 10.1111/j.1151-2916.1974.tb11420.x

14. Ramme, B., “An Investigation of CO2 Sequestration through Mineralization,” PhD thesis, University of Wisconsin–Milwaukee, Milwaukee, WI, 2008, 324 pp.


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