International Concrete Abstracts Portal

This study used finite element analysis to examine how tendon configuration affects the temperature behavior of post-tensioned concrete structures during fire exposure. The thermal behavior of various tendon configurations was modeled, showing good agreement with experimental data. Parametric studies found that unbonded single-strand tendons (S) and prestressing (pretensioned) strands (R) had lower thermal resistance than bonded post-tensioned tendons (B), unbonded post-tensioned tendons (U), and grouted extruded-strand tendons (G). The S and R specimens stayed at or below the critical temperature for one-way slabs, validating current safety codes. The B, U, and G specimens remained well below critical temperatures, indicating that a thinner concrete cover might suffice. These findings highlight the need to consider tendon configuration in structural fire-resistance evaluation and incorporate heat resistance assessment to ensure the safety and efficiency of prestressed concrete structures during fires.

This paper presents research focused on the development of a test method that can be used to gauge the susceptibility of a post-tensioning (PT) grout to form soft grout. Depending on the grout formulation, soft grout may have a lower pH, retain excessive moisture, and be corrosive to the tendon. While relatively rare, it has been documented in bridge construction in the U.S. and abroad and in some cases has prompted the replacement of PT tendons.

One of the causes of the soft grout is thought to be the result of the use of low reactivity fillers such as ground limestone. When tendons are deviated significantly, these fillers can segregate and then accumulate into a mass of material that does not harden. The modified inclined tube test (MITT) was developed based on the Euronorm inclined tube test. None of the commercially available PT grouts produced soft grout when the grout was mixed and injected in accordance with the manufacturer’s recommendations and tested well before their expiration date. Additional mix water or residual water in the tube, however, produced soft grout consistently in one of the PT grouts.

Corrosion of prestressing steel can threaten the durability of prestressed concrete. To ensure the durability of unbonded post-tensioning (PT) systems, it is crucial to investigate the effects of construction defects such as grease leakage and high-density polyethylene (HDPE) sheath damage. This study quantified the thickness of grease coating (PT-coating) and HDPE sheath damage as experimental variables. An accelerated corrosion test was conducted in two environments: 1) chloride ions only (Cl-) and 2) both chloride ions and dissolved oxygen (Cl- + DO). The corrosion current density and weight loss of prestressing strands and the suspended concentration density of corrosion cell solution were measured to quantify the corrosion performance. Increasing the grease coating thickness over 0.3 mm (0.012 in.) did not significantly enhance corrosion resistance. Realistic levels of HDPE sheath damage had no significant detrimental effects on durability; however, excessive HDPE sheath area loss must be avoided for long-term durability. It was examined to quantify the interrelationship between three data: electrochemical measurement, weight loss, and suspended concentration density as quantitative corrosion data. The findings of this study can serve as a basis for developing durability-related provisions, as well as controlling the construction defects of unbonded PT systems in field applications.

Pourbacks and overlays are commonly used in bridge elements and repairs, as it is crucial to corrosion protection that the bond between grout and concrete in these regions is carefully constructed. The integrity of the bond is crucial to ensure a barrier against water, chloride ions, moisture, and contaminants; bond failure can compromise the durability of concrete structures’ long-term performance. This study examines the influence of surface preparation methods on the bond durability and chloride permeability between concrete substrate and grouts, including both non-shrink cementitious and epoxy grouts. A microstructural analysis of scanning electron microscopic (SEM) images was conducted to characterize the porosity of specimen interfaces. Pulloff testing was performed to quantify tensile strength. Results show that a water-blasted surface preparation technique improved the tensile bond strength for cementitious grout interfaces and reduced porosity at the interface. In contrast, epoxy grout interfaces were less affected by surface preparation. The study establishes a relationship between chloride ion permeability, porosity, and bond strength. The findings highlight the importance of surface preparation in ensuring the durability of concrete-grout interfaces.

In this paper, uniaxial tensile testing of semi-grouted sleeve connectors was carried out by controlling the amount of expansive agent in the grout material. The effects of different steel bar diameters and anchorage depths on the failure mode, bearing capacity, and surface strain of sleeve connectors were studied. It is found that there are three failure modes in the specimens—namely, steel bar pullout failure, steel bar slip failure, and screw thread failure. The expansion characteristics of the grout material can partially compensate for the lack of compressive strength. Based on the analysis of the ultimate bearing capacity of different specimens, a design method to prevent the slip failure of the semi-grouted sleeve is proposed. The addition of 5 to 11% expansive admixture can reduce the circumferential strain of the casing from the steel bar anchorage location to the grouting end by 28.57 to 125.30%, with no impact on the longitudinal strain variation pattern. As the depth of steel bar anchorage increases, the expansive effect of the steel bar anchorage and casing longitudinal strain gradually surpasses the shrinkage effect, while the shrinkage effect at the grouting end of the casing gradually outweighs the expansive effect. With an increase in steel bar diameter, the longitudinal strain at the grouting end of the casing only decreases by 1.75% and 2.10%, essentially having no significant impact.