In this study, low-carbon ultra-high-performance concrete (UHPC) was designed by adding fly ash-based mineral admixtures (SD-FA). The improved Andreasen & Andersen model was used to obtain SD-FA, which was then used to replace part of UHPC cement, to achieve the effect of low-carbon emission reduction. The effects of the composition and dosage of cement-based materials, the water-cement ratio, the composition of sand, the steel fiber content, and the lime-sand ratio on the properties of UHPC were studied, and the design of the batches was optimized. On this basis, the performance changes were analyzed at the micro level. The results show that when the 1~3 grade fly ash content after screening treatment is quantitative, the densest stacking is theoretically reached. The SD-FA optimized design improves the bulk density of UHPC and realizes the dense microstructure of UHPC. Under the optimal mixing ratio, its processability is guaranteed and the mechanical properties are enhanced.

The focus of the study is to determine the optimum length of micro (average diameter less than 0.3 mm) and macro (average diameter greater than or equal to 0.3 mm) hemp fibers subjected to tensile loading in a cement paste mixture. Optimizing the length of the fibers to carry tensile loading for concrete members is important to minimize the waste of hemp material and to provide the best performance. This study evaluated three water/cement (w/c) ratios; 0.66, 0.49, 0.42 (f’c= 17.2, 24.1, 27.6 MPa respectively – f’c = 2500, 3500, 4000 psi respectively). Because of the high cost of cement, the replacement of cement with fly ash was also part of the program to determine if the addition of fly ash would have a negative impact on the performance of the hemp fibers. The results show that micro and macro hemp fibers bonded to the cement matrix and carry higher tensile loads at higher w/c ratios. Statistical analysis (regression modeling) shows that the optimum length for macro hemp fibers is 30 mm (1.18 in.) and 20 mm (0.79 in.) for micro-fibers.

High cement content is often found in concrete mix designs to achieve the unique fresh-state behavior requirements of 3D Printable Concrete (3DPC), i.e., to ensure rapid stiffening of an extruded layer without collapsing under the stress applied by the following layers. Some materials with high water absorption, such as recycled concrete aggregates, have been incorporated in concrete mix designs to minimize environmental impact, nevertheless, the fine powder fraction that remains from the recycled aggregate processing still poses a challenge. In the case of 3DCP, few studies are available regarding mix designs using Recycled Concrete Powder (RCP) for 3D printing. In this context, this study presents the use of RCP as a filler to produce a printable mixture with low cement content. An RCP with 50 μm average particle size was obtained as a by-product from Recycled Concrete Aggregate production. Portland cement pastes were produced with 0%, 10%, 20%, 30%, 40% and 50% of cement mass replacement by RCP to evaluate its effects on the hydration reaction, rheology, and compressive strength. It was found that the studied RCP replacement was not detrimental for the hydration reaction of Portland cement during the initial hours, and at the same time it was capable of modifying the rheological parameters of the paste proportionally to the packing density of its solid fraction. The obtained results indicated the viability of 3DCP with up to 50% cement replacement by RCP. It was concluded that RCP presents good potential for decreasing the cement consumption of 3DPC, which in turn could decrease its associated environmental impact while providing a destination for a by-product from recycled concrete aggregate production.

The use of construction waste to prepare recycled micro powder can improve the use of construction waste resources and effectively reduce carbon emissions. In this paper, researchers used waste concrete processing micro powder to prepare foam concrete (FC) and quantitatively characterized the performance and pore structure of FC by scanning electron microscopy (SEM), pore and fissure image recognition and analysis system (PCAS), and mechanical property testing methods with different mixing ratios of micro powder. The results showed that the effect of single mixing of micro powder or fly ash is better than the composite mixing test, and the optimal proportion of compressive strength of single mixing of micro powder is higher than that of single mixing of fly ash. The optimum mixing ratio is 6:4 between cement and micro powder, and the best effect is achieved when the micro powder mixing amount is 40%. Single or double mixing can fill the pores between the foam and strengthen the performance of the substrate. The tests of single-mixed or compound-mixed micro powder showed that the fractal dimension decreased with the increase of porosity; when the fractal dimension of the specimen increased, the average shape factor became smaller, the compressive strength decreased, and the water absorption rate increased.

Time-zero is of considerable significance for determining both deformational and mechanical properties of high-performance concrete from very early ages. In this paper, four methods for determining the time-zero are investigated comparably, including stress evolution measurement, autogenous strain method, ultrasonic testing, and temperature rate method. A critical review of the theoretical basis behind each method is presented, with emphasis on the applicability and limitations of each method. Based on a case study, the practical capabilities of all four methods for determining the time-zero of high-performance concrete with a waterbinder ratio (w/b) of 0.25 are experimentally assessed. It is found that the ultrasonic testing and temperature rate methods are better suited due to their simplicity and availability compared to the other two methods. Besides, the temperature of cement-based composites at very early ages can affect the determined values of time-zero, which needs further research.