In this study, low-carbon ultra-high-performance concrete (UHPC) was designed by adding fly ash-based mineral admixtures (SD-FA). The improved Andreasen & Andersen model was used to obtain SD-FA, which was then used to replace part of UHPC cement, to achieve the effect of low-carbon emission reduction. The effects of the composition and dosage of cement-based materials, the water-cement ratio, the composition of sand, the steel fiber content, and the lime-sand ratio on the properties of UHPC were studied, and the design of the batches was optimized. On this basis, the performance changes were analyzed at the micro level. The results show that when the 1~3 grade fly ash content after screening treatment is quantitative, the densest stacking is theoretically reached. The SD-FA optimized design improves the bulk density of UHPC and realizes the dense microstructure of UHPC. Under the optimal mixing ratio, its processability is guaranteed and the mechanical properties are enhanced.

The focus of the study is to determine the optimum length of micro (average diameter less than 0.3 mm) and macro (average diameter greater than or equal to 0.3 mm) hemp fibers subjected to tensile loading in a cement paste mixture. Optimizing the length of the fibers to carry tensile loading for concrete members is important to minimize the waste of hemp material and to provide the best performance. This study evaluated three water/cement (w/c) ratios; 0.66, 0.49, 0.42 (f’c= 17.2, 24.1, 27.6 MPa respectively – f’c = 2500, 3500, 4000 psi respectively). Because of the high cost of cement, the replacement of cement with fly ash was also part of the program to determine if the addition of fly ash would have a negative impact on the performance of the hemp fibers. The results show that micro and macro hemp fibers bonded to the cement matrix and carry higher tensile loads at higher w/c ratios. Statistical analysis (regression modeling) shows that the optimum length for macro hemp fibers is 30 mm (1.18 in.) and 20 mm (0.79 in.) for micro-fibers.

In light of the effort for decarbonization of the energy sector, it is believed that common geopolymer binding materials such as fly ash may eventually become scarce and new geological aluminosilicate materials should be explored as alternative binders in geopolymer concrete. A novel, tension-hardening geopolymer concrete (THGC) that incorporates high amounts of semi-reactive quarry wastes (metagabbro) as a precursor, and coarse quarry sand (granite) was developed in this study using geopolymer formulations. The material was optimized based on the particle packing theory and was characterized in terms of mechanical, physical, and durability properties (that is, compressive, tensile, and flexural resistance; Young’s modulus; Poisson’s ratio; absorption; drying shrinkage; abrasion; coefficient of thermal expansion; and chloride-ion penetration, sulfate, and salt-scaling resistance). The developed THGC, with an air-dry density of 1940 kg/m3 (121 lb/ft3), incorporates short steel fibers at a volume ratio of 2%, and is highly ductile in both uniaxial tension and compression (uniaxial tensile strain capacity of 0.6% at an 80% post-peak residual tensile strength). Using digital image correlation (DIC), multiple crack formation was observed in the strain-hardening phase of the tension response. In compression, the material maintained its integrity beyond the peak load, having attained 1.8% compressive strain at 80% postpeak residual strength, whereas upon further reduction to 50% residual strength, the sustained axial and lateral strains were 2.5% and 3.5%, respectively. The material exhibited low permeability to chloride ions and significant abrasion resistance due to the high contents of metagabbro powder and granite sand. The enhanced properties of the material, combined with the complete elimination of ordinary portland cement from the mixture, hold promise for the development of sustainable and resilient structural materials with low CO2 emissions, while also enabling the innovative disposal of wastes as active binding components.

The use of construction waste to prepare recycled micro powder can improve the use of construction waste resources and effectively reduce carbon emissions. In this paper, researchers used waste concrete processing micro powder to prepare foam concrete (FC) and quantitatively characterized the performance and pore structure of FC by scanning electron microscopy (SEM), pore and fissure image recognition and analysis system (PCAS), and mechanical property testing methods with different mixing ratios of micro powder. The results showed that the effect of single mixing of micro powder or fly ash is better than the composite mixing test, and the optimal proportion of compressive strength of single mixing of micro powder is higher than that of single mixing of fly ash. The optimum mixing ratio is 6:4 between cement and micro powder, and the best effect is achieved when the micro powder mixing amount is 40%. Single or double mixing can fill the pores between the foam and strengthen the performance of the substrate. The tests of single-mixed or compound-mixed micro powder showed that the fractal dimension decreased with the increase of porosity; when the fractal dimension of the specimen increased, the average shape factor became smaller, the compressive strength decreased, and the water absorption rate increased.

This experimental study evaluated the correlation between measured concrete expansion from a modified version of the miniature concrete prism test (MCPT) with the concentration of chemical markers leached from the prisms into an alkaline soak solution. Fifteen concrete mixture designs were tested for expansion and soak solution concentrations over time. The changes in expansion and soak solution concentrations were found to correlate well even with variations in alkali loading and substitution of cement with Class F fly ash. A model was developed to estimate the expansion potential of concrete based on an expansion reactivity index (ERI) that incorporated the concentrations of silicon, sulfate, calcium, and aluminum. The relationship between ERI and expansion was then used to identify potentially expansive concrete mixtures using the ERI of cores taken from a structure exhibiting potential alkalisilica reaction (ASR) expansion and concrete cylinders matching the mixture designs of the MCPT specimens.