International Concrete Abstracts Portal

This article provides an overview of a hydration-controlling (stabilizing) admixture and its use for recycling returned concrete. It includes details on a robustness evaluation of stabilization performance in a unique cross-country experiment, as well as information on the potential for lowering the environmental impacts of concrete production.

The presence of chloride ions is one of the most widespread causes of corrosion initiation in reinforcing steel in concrete. Trace chlorides present in cementitious materials or admixtures typically result in very low fresh chloride contents in normal-strength concrete that do not present a danger of corrosion. UHPC mixture designs, however, use much higher dosages of cementitious materials and admixtures that can result in non-negligible total fresh chloride contents. These high chloride values are likely to occur more frequently in the future as more UHPC mixtures are made with locally available materials and alternative cementitious materials and may result in concrete mixtures failing to meet specifications for fresh chloride content limits that are based on mixture proportions used in normal-strength concrete mixtures. UHPC and normal concrete samples were made without fibers and with increasing levels of internally admixed chlorides for four different levels of strength to determine chloride thresholds for internally added chlorides. The chloride threshold for fresh concrete was measured using a slightly modified version of the accelerated test EN 480-14. The water-soluble and acid-soluble chloride ion content of UHPC mixtures tested were measured according to ASTM C1218 and Florida Method FM 5-516 to determine the bound chlorides and fresh chloride limits for corrosion. The results demonstrate that the UHPC had ~ 25% higher chloride threshold than the control mixture when measured as an absolute content per unit volume of concrete. When the UHPC chloride content is normalized by mass of cementitious material, it was found that the amount needed to initiate corrosion may be lower than fresh chloride limits given in ACI-318 and ACI 222. Therefore, the ACI-318 water-soluble chloride limits as a % by mass of cementitious materials were found to be non-conservative for the two of the UHPC mixtures tested and should be re-examined for UHPC.

Maintaining workability can be a challenge when the total cement content of a concrete mixture is minimized in order to lower the carbon footprint. This is especially the case in everyday concrete where Portland cement content is mostly optimized for a targeted strength. Unlike high-performance or self-consolidating concretes (SCC) which commonly have high cement or cementitious materials contents, a minimum paste volume is generally required in normal strength concrete (NSC) mixtures to ensure adequate workability for the application and to be acceptable in the field. In this study, a new generation of rheology-modifying water-reducing admixture that improves concrete rheology is used to further reduce cement content and provide favorable workability for concrete applications. Comparisons to reference concrete are presented for their fresh and hardened properties, including plastic viscosity, dynamic yield stress, finishability, pumpability, and targeted strength. By combining concrete technology and this new rheology modifying water-reducing admixture, an economical, workable low-carbon concrete can be achieved.

Concrete has played a pivotal role in shaping the modern world’s infrastructure and the built environment. Its unparalleled versatility, durability, and structural integrity have made it indispensable in the construction industry. From skyscrapers to long-span bridges, water reservoirs, dams, and highways, the ubiquitous presence of concrete in modern society underscores its significance in global development. As we stand at the crossroads of environmental awareness and the imperative to advance our societies, the sustainability of concrete production and utilization is becoming a new engineering paradigm. The immense demand for concrete, driven by urbanization and infrastructure development, has prompted a critical examination of its environmental impact. One of the most pressing concerns is the substantial carbon footprint associated with traditional concrete production. The production of cement, a key ingredient in concrete, is a notably energy-intensive process that releases a significant amount of carbon dioxide (CO2) into the atmosphere. As concrete remains unparalleled in its ability to provide structural functionality, disaster resilience, and containment of hazardous materials, the demand for concrete production is increasing, while at the same time, the industry is facing the urgency to mitigate its ecological consequences. This special publication investigates the multi-faceted realm of concrete sustainability, exploring the interplay between its engineering properties, environmental implications, and novel solutions, striving to provide an innovative and holistic perspective. In recent years, the concrete industry has witnessed a surge of innovation and research aimed at revolutionizing its sustainability. An array of cutting-edge technologies and methodologies has emerged, each offering promise in mitigating the environmental footprint of concrete. Notably, the integration of supplementary cementitious materials, such as calcined clays and other industrial byproducts, has gained traction to reduce cement content while enhancing concrete performance. Mix design optimization, coupled with advanced admixtures, further elevates the potential for creating durable, strong, and eco-friendly concrete mixtures. Concrete practitioners will gain an advanced understanding of a wide variety of strategies that are readily implementable and oftentimes associated with economic savings and durability enhancement from reading these manuscripts. The incorporation of recycled materials, such as crushed concrete and reclaimed aggregates, not only reduces waste but also lessens the demand for virgin resources. Furthermore, the adoption of efficient production techniques, along with the exploration of carbon capture and utilization technologies, presents an optimistic path forward for the industry. This special publication aspires to contribute to the ongoing discourse on concrete sustainability, offering insights, perspectives, and actionable pathways toward a more environmentally conscious future.

In the late 1980s, an innovative hydration-stabilizing admixture was introduced to help concrete producers effectively extend the working time of fresh concrete mixtures for challenging applications, particularly, in hot weather or long time-to-discharge applications. The hydration-stabilizing admixture also provided concrete producers with a means of managing returned concrete to address environmental issues associated with concrete waste. In recent years, admixtures that allow concrete producers to convert returned concrete into a very low-strength granular material that can be used for construction backfill, road base, or in other applications have been introduced. Together with the hydration-stabilizing admixture, concrete producers can now use chemical admixtures to significantly reduce concrete waste. In this paper, the operational and sustainability benefits of the hydration-stabilizing admixture and a new one-component engineered polymer admixture that facilitates the beneficial reuse of returned fresh concrete are presented and discussed.