International Concrete Abstracts Portal

Placing and finishing of concrete slabs with portland-limestone cement (Type IL cement) may create issues for some contractors, and bleeding rate is a major factor. The article discusses saw cutting, cold weather protection, post-tensioning, and form removal, as well as best practices and strategies to minimize risks during floor slab finishing and early-age, strength-critical construction with Type IL cement.

Two documents from ACI Committee 306, Cold Weather Concreting, include different definitions for cold weather. This Q&A discusses both definitions and explains which definition should be incorporated into project specifications and project submittals.

The present paper preliminarily illustrates the mechanism of damages caused by the alkali-silica reaction (ASR) between the high alkali content of the dry shake-hardener due to the high cement content on the top of the concrete industrial floors and the alkali-reactive coarse aggregate in the concrete substrate. To mitigate or prevent these damages a special dry shake-hardener, based on the partial replacement of the Portland cement by siliceous fly ash, is used. The beneficial influence of the fly ash, as well as that of other fine pozzolanic materials, is due to the distribution of a very large number of amorphous silica-based fine particles which can potentially react with the alkali in the same way as the amorphous or badly crystallized silica of the alkali-reactive coarse aggregates. The introduction of a very high number of pozzolanic particles significantly reduces the alkali availability for the reaction with the few alkali-reactive coarse aggregates. In other words, the alkalis instead of concentrating their aggression on a few grains of the alkali-reactive coarse aggregates, usually 5 to 15 mm (2 to 6 in.) in size, spread their action on a large number of very fine pozzolanic particles so that their expansive and destructive power is lost. However, another problem can arise when the Portland cement is partially replaced by fly ash due to the longer setting time, particularly in cold weather, of the dry shake-hardener, so that the workers must wait a very long time before the mechanical troweling and the opening of the finished surface to the pedestrian traffic. To avoid this drawback a combined use of the siliceous fly ash and a setting accelerator, based on tetra-hydrate calcium nitrate in powder form [4H₂O∙Ca(NO₃)₂ > 4H₂O∙CaO∙N₂O₅ > H₄CN₂] has been studied at three different temperatures: 35°C (95°F), 20°C (68°F) and 5°C (41°F). In warm weather, at temperatures as high as 35°C (95°F), there is no need for H₄CN₂ since the Portland cement hydration occurs at a very great rate and only the dry shake-hardener containing fly ash without H₄CN₂ can be applied within few hours and incorporated into the concrete substrate. At 20°C (68°F) the delay in the setting times caused by the partial replacement of Portland cement by fly ash can be compensated by the use of H₄CN₂ at 1% by weight of the cementitious materials. In cold weather, such as that caused by a temperature as low as 5°C (41°F), a much higher percentage of H₄CN₂, up to 5% by weight of the cementitious materials, must be used to reduce the setting times at approximately the same values as those recorded at 20°C (68°F) when the dry shake-hardener without fly ash is used.

Q: Last winter, we placed concrete grade beams for an industrial building. A technician from the owner’s testing agency took test cylinders but left them unprotected in the cold weather for a week. At 28 days, the average cylinder compressive strength was 2750 psi. Because this was far below the specified f_c^′ of 6000 psi, the engineer required three cores to be taken to evaluate the in-place concrete strength. The individual core compressive strengths were 4940, 4970, and 5370 psi, resulting in an average strength of 5090 psi (84.8% of f_c^′). The engineer rejected the concrete on the basis that the ACI 318-19 Code¹ requires the average core strength to equal 85% of the specified strength. In this case, 0.85 f_c^′ = 5100 psi, so isn’t the average core strength of 5090 psi close enough?

In cold regions, freezing temperatures limit the construction season to few months, usually between May and September. The use of nanoparticles, which have high specific surface and vigorous reactivity, may potentially enhance the performance of concrete placed at low temperatures. Therefore, this study focused on developing concrete mixtures incorporating nano-silica which were mixed, placed and cured at -5°C (23°F) without any insulation or protection targeting field applications in late fall and early spring periods. Eight mixtures incorporating general use (GU) cement, fly ash (up to 25%), and nano-silica (up to 4%) were tested for this purpose, with water-to-binder ratios of 0.32 and 0.4. All mixtures contained a combination of calcium nitrate and calcium nitrite as an antifreeze admixture. Testing involved concrete setting time (placement), 7 and 28 days compressive strengths (hardened properties) and resistance to freezing-thawing cycles (durability). Moreover, mercury intrusion porosimetry, thermal analysis and scanning electron microscopy were performed to corroborate the trends from the macro-scale tests. It was found that nano-silica significantly improved the overall performance of concrete placed and cured at -5°C (23°F), which implicates its promising use for construction applications under low temperatures.