Description
Introduction to the ACI 562-16 Code
The necessity of advancing the assessment, repair, rehabilitation, and strengthening of concrete structures has continued to develop in the last century through a collaboration of design professionals, contractors, suppliers, manufactures, researches, educators, and lawyers. The annual cost to owners for repair, protection, and strengthening of existing concrete structures is estimated between $18 and $21 billion in the U.S. alone (Vision 2020). Simply put, even sound concrete may require repair, rehabilitation, maintenance, or strengthening throughout the service life of a structure. Accordingly, from 2004 to 2006, the Strategic Development Council (SDC), an inter-industry development group dedicated to supporting the concrete industry’s strategic needs, facilitated the development of, “Vision 2020: A Vision for the Concrete Repair, Protection, and Strengthening Industry,” to establish a set of goals that would improve the efficiency, safety, and quality of concrete repair and protection activities. One of the goals established by Vision 2020 was to create a concrete repair and rehabilitation code by 2015. The ACI 562-13 standard entitled, “Code Requirements for Evaluation, Repair, and Rehabilitation of Concrete Buildings and Commentary,” is the end result of that initiative. ACI 562-16 is the second edition of the Code with revisions, additions, and reorganized information to enhance the Code, providing more clarity and additional, updated information to assist the design professional.
The purpose of the ACI 562 Code is to provide minimum material and design requirements for the assessment, repair, and rehabilitation of structural concrete members. Like other ACI codes, ACI 562 is organized in a dual column format, with mandatory code provisions to the left of each page, and nonmandatory commentary to the right to provide additional guidance and information on the content presented in the code provisions. Unlike other ACI standards, ACI 562 includes both prescriptive and performance requirements. The performance requirements provide great latitude and flexibility to the licensed design professional in satisfying the requirements of ACI 562. Accordingly, ACI 562 serves to unify and strengthen concrete assessment, repair, and rehabilitation projects while accommodating the diverse and unique strategies and materials used in the industry.
In general, the overall use and function of ACI 562, with respect to existing concrete structures, can be compared to that of ACI 318-14, “Building Code Requirements for Structural Concrete and Commentary,” with new concrete construction. As with ACI 318 and the 2015 International Building Code (2015 IBC), plans are underway for ACI 562 to be adopted into the International Existing Building Code to address matters pertaining to assessment, repair, rehabilitation, and strengthening of concrete members within existing buildings. Local jurisdictions and building authorities can also adopt ACI 562 directly. Accordingly, while ACI 562 currently defines the standard for the concrete assessment, repair, and rehabilitation industry, the code provisions of ACI 562 will likely then become mandatory requirements as part of the governing building codes that regulate work in existing buildings.
Overview of the guide to ACI 562 Code Content
The primary purpose of this guide is to help licensed design professionals gain more knowledge, skill, and judgment to interpret and properly use the ACI 562 Code. Although specifically developed for licensed design professionals (LDP), this guide also provides insight into the use and benefits of ACI 562 for contractors, material manufacturers, and building owners and building officials. To achieve this goal, the guide is separated into two main components: Chapter Guides and Project Examples.
The Chapter Guides and Project Examples are provided in tandem for clarity and understanding of the relative portions of ACI 562 Code. The Project Examples illustrate the process of carrying out a concrete building assessment, repair, rehabilitation, or strengthening project from inception through completion. This guide, including the Project Examples, is intended as a supplement to the ACI 562 Code and not as a “how-to” manual for performing concrete assessment, repair, rehabilitation, or strengthening. Several additional documents are referenced in ACI 562 Commentary and this guide to assist in evaluating the various options and approaches to performing successful concrete assessment, repair, rehabilitation, or strengthening projects. The intent of each Project Example is not to be a prescriptive formula for each of the project scenarios presented, but to illustrate how various sections of ACI 562 are applied together to execute the project. For convenience, related provision numbers from ACI 562 are given at the top of each corresponding paragraph of the project example text. Five Project Examples are included within the guide:
1. Typical parking structure repairs
2. Typical façade repairs
3. Repair of historic structure for adaptive reuse
4. Strengthening of two-way flat slab
5. Strengthening of double-tee stems for shear
The Chapter Guides follow the general organization of ACI 562, broken down by the corresponding sections of ACI 562. Section numbers in Chapters 1 to 10 and Appendix A of this guide correspond to the provision numbers in ACI 562. The Chapter Guides include background information and an explanation of the various ACI 562 provisions, with particular insight into how the particular chapter and section of the Code fit within the project. Where applicable, flowcharts are provided to illustrate how to navigate the various provisions of ACI 562. References to Project Examples are provided where applicable to illustrate how specific provisions within each chapter of ACI 562 are incorporated into the design process. In some instances, additional limited-scope examples are included to better illustrate a point that is not covered by the Project Examples.
The first edition of ACI 562 was published in 2013, and was not available when the work for the projects discussed in the Project Examples was actually performed. All Project Examples assume that ACI 562 was available and accepted by local jurisdiction when the example projects were performed.
The second edition of ACI 562, published in 2016, includes additional definitions used in the Code, bringing it into conformance with 2015 IEBC and other similar standards for existing structures. The title of the ACI 562 was changed by replacing the word “Evaluation” with “Assessment.” The two terms, which are used interchangeably by other standards and the first version of this Code, have received distinct definitions in the second edition of ACI 562 (Stevens et al. 2016). Specific criteria requirements for assessment and design of repair and rehabilitation for varying levels of damage, deterioration, or faulty construction was added in Chapter 4 when using the Code with IEBC, and in Appendix A when using the Code as a stand-alone code. Chapters 1 and 4 were revised to include specific criteria requirements for assessment and design of repair and rehabilitation for varying levels of damage, deterioration, or faulty construction. Load combinations in Chapter 5, which defines the minimum strength of a structure with unprotected external reinforcement, were revised. Chapter 6 directs the design professional to provide an assessment before rehabilitation of an existing structure. This chapter includes historical material property data to help the design professional in the assessment if existing documents related to the existing structure are not available or physical samples cannot be extracted, because of the historical value of the structure. The interface bond provisions in Chapter 7 were revised to provide specific requirements based on shear test, as well as when to provide interface reinforcement, and commentary in Chapter 8 was clarified.
Lastly, a summary of the various provisions of ACI 562, as well as the corresponding location where each provision is covered within the guide, is provided in Provision Coverage Matrix at the end of this guide. This serves as a useful tool when searching for additional information to a specific provision of ACI 562.
Table of Contents
Acknowledgments
Preface
About This Book
Chapter 1: General Requirements
1.1—General
1.2—Criteria for the assessment and design of repair and rehabilitation of existing concrete structures
1.3—Applicability of the Code
1.4—Administration
1.5—Responsibilities of the licensed design professional
1.6—Construction documents
1.7—Preliminary evaluation
Chapter 2: Notation And Definitions
2.1—Notation
2.2—Definitions
Chapter 3: Referenced Standards
Chapter 4: Basis for Compliance
4.1—General
4.2—Compliance method
4.3—Unsafe Structural Conditions
4.4—Substantial structural damage
4.5—Conditions of deterioration, faulty construction, or damage less than substantial structural damage
4.6—Conditions of Deterioration, Faulty Construction, or Damage Less than Substantial Structural Damage without Strengthening
4.7—Additions, 4.8 Alterations, 4.9 Changes in Occupancy
Chapter 5: Loads, Factored Load Combinations, and Strength Reduction Factors
5.1—General
5.2—Load factors and factored load
combinations
5.3—Strength reduction factors for repair design
5.4—Strength reduction factors for assessment
5.5—Additional factored load combinations for structures rehabilitated with external reinforcing systems
Chapter 6: Assessment, Evaluation, and Analysis
6.1—Structural assessment
6.2—Investigation and structural evaluation
6.3—Material properties
6.4—Test methods to determine or confirm
material properties
6.5—Structural analysis of existing structures
6.6—Structural serviceability
6.7—Structural analysis for repair design
6.8—Strength evaluation by load testing
6.9—Recommendations
Chapter 7: Design of Structural Repairs
7.1—General
7.2—Strength and serviceability
7.3—Behavior of repaired systems
7.4—Interface Bond
Conclusion:
7.5—Materials
7.6—Design and detailing considerations
7.7—Repair using supplemental post-tensioning
7.8—Repair using fiber-reinforced polymer (FRP) composites
7.9—Performance under fire and elevated temperatures
Chapter 8: Durability
8.1—General
8.2—Cover
8.3—Cracks
8.4—Corrosion
8.5—Surface treatments and coatings
Chapter 9: Construction
9.1—General
9.2—Stability and temporary shoring
requirements
9.3—Temporary conditions
9.4—Environmental issues
Chapter 10: Quality Assurance
10.1—General
10.2—Inspection
10.3—Testing of repair materials
10.4—Construction observations
Chapter 11: Commentary References
Appendix A—Criteria When Using ACI 562 As
A Stand-Alone Code
A.1—General
A.2—Design-basis code criteria
A.3—Unsafe structural conditions
A.4—Substantial structural damage
A.5—Conditions of deterioration, faulty
construction, or damage less than
substantial structural damage
A.6—Conditions of deterioration, faulty
construction, or damage less than
substantial structural damage without strengthening
A.7—Additions
A.8—Alterations
A.9—Changes in occupancy
Project Examples
Project Example No. 1—Typical Parking
Structure Repair
Description of structure
Project initiation and objectives
Governing building codes
Preliminary evaluation
Investigation of existing site conditions
Capacity and demand of the existing structure
Findings of preliminary evaluation
Area 1
Area 2
Report to owner
Structural evaluation
Existing conditions
Structural analysis for repair design
Area 1
Area 2
Design of structural repairs and durability
Slab area 1
Slab Area 2 and columns
Slab soffit repairs
Contract documents
Construction
Quality assurance
Project close-out
Periodic maintenance
Record documents
Project Example No. 2—Typical Façade Repair
Description of structure
Project initiation and objectives
Governing building codes
Preliminary observations and evaluation
Observed concrete conditions
Laboratory findings
Findings
Structural assessment and repair design
Shear wall reveal strip repairs
North and south walls away from reveal strips
and east and west slab and column edges
Balcony repairs
Performance under fire and elevated
temperatures
Contract documents
Construction
Quality assurance
Project close-out
Periodic maintenance
Record documents
Project Example No. 3—Adaptive Reuse of
Historic Depot
Description of structure
Project initiation and objectives
Governing building codes
Preliminary observations and evaluation
Concrete conditions
Material evaluation findings
Summary
Structural assessment
Requirement for structural assessment
Existing properties
Structural analysis
Structural analysis findings
Recommended repair program
Train deck rehabilitation
Column rehabilitation
Concrete repair details
Contract documents
Construction
Quality Assurance
Project close-out
Periodic maintenance
Record documents
Project Example No. 4: Parking/Plaza Slab Strengthening
Description of structure
Project initiation and objectives
Governing building codes
Preliminary evaluation
Document review
Existing site conditions
Strength of as-built structure
Compliance method and design basis code
Structural assessment
Requirement for structural assessment
Structural assessment
Structural analysis
Strengthening concepts
Strengthening Concept #1
Strengthening Concept #2
Assessment of strengthening concepts
Structural analysis for repair design
Design of structural repairs and durability
Contract documents
Construction
Quality assurance
Load test
Test procedure
Test results
Project close-out
Periodic maintenance
Record documents
Project Example No. 5—Precast/Prestressed Double-Tee Repair
Description of structure
Project initiation and objectives
Governing building codes
Preliminary evaluation
Existing site conditions
Design strength of existing structure
Findings of preliminary evaluation
Design basis code
Structural evaluation
Existing site conditions
Structural analysis for evaluation
Structural safety
Repair/replacement options
Repair/replacement Option #1
Repair/replacement Option #2
Repair/replacement Option #3
Repair/replacement Option #4
Evaluation of Repair/replacement Options
Design of strengthening repairs
Structural analysis for repair design
Design of strengthening repairs
Design of structural repairs and durability
Development and bond of CFRP strips
Acceptance of CFRP repairs by the authorities having jurisdiction
Durability of repairs
Aesthetics of repairs
Contract documents
Construction
Quality assurance
Project close-out
Periodic maintenance
Record documents
Referenced Standards and Reports
Compliance Methods in the 2015 IEBC
Provision Coverage Matrix