Ultra-high performance concrete (UHPC) is a state-of-the-art cementitious composite. Since the concept of this novel concrete mixture emerged in the 1990s, significant advancements have been made with numerous benefits such as high strength, flowability, high post-cracking tensile resistance, improved durability, reduced maintenance, and extended longevity. Currently, UHPC is employed around the globe alongside recently published practice guidelines. Although numerous research projects were undertaken to examine the behavior of UHPC-incorporated structures, there still are many gaps to be explored. Of interest are the development of robust and reliable mixtures and their application to primary load-bearing members for bridges and buildings, including various site demonstration projects that would promote the use of this leading-edge construction material. This Special Publication (SP) contains nine papers selected from three technical sessions held in the ACI Spring Convention in March 2022. All manuscripts were reviewed by at least two experts in accordance with the ACI publication policy. The Editors wish to thank all contributing authors and anonymous reviewers for their rigorous efforts. The Editors also gratefully acknowledge Ms. Barbara Coleman at ACI for her knowledgeable guidance. Yail J. Kim, Steven Nolan, and Antonio Nanni Editors University of Colorado Denver Florida Department of Transportation University of Miami

Corrosion of steel reinforcement is one of the primary contributing factors to bridge deck deterioration. Based on the extent of corrosion, different corrosion mitigation strategies can be used to extend the service life of a bridge deck. Bridge deck overlays are efficient tools in reducing active corrosion. While there are multiple overlay solutions that are commonly deployed, including concrete-based and polymer-based systems, ultra-high performance concrete (UHPC) overlays have gained interest from bridge owners in recent years. Another corrosion mitigation strategy is the application of corrosion-inhibiting chemicals and sealers to a concrete surface to reduce the ingress of deleterious ions. The purpose of this paper is to compare different corrosion mitigation strategies and study the effects of such techniques on the bond between the UHPC overlay and the substrate concrete. UHPC overlays were found to be effective in reducing corrosion rates by more than 50 percent. Sealers and corrosion inhibitors applied to the concrete substrate in combination with placing a UHPC overlay reduced the corrosion rates even further. However, sealers and corrosion inhibitors appeared to negatively affect bond strength, potentially increasing the likelihood of overlay delamination.

Through a Change Proposal by Facca Incorporated, the Ontario Ministry of Transportation (MTO) approved the replacement of the as-tendered steel H-piles by newly designed prestressed/precast Ultra-High-Performance Concrete (UHPC) piles for supporting the west abutment of the Lily River Detour Bridge. The 300 mm (~12”) deep UHPC piles were designed and installed at the west abutment based on the previous successful development and testing of a tapered H-shaped pile at Iowa State University. The east abutment, as tendered, was designed to be supported by six steel H-shaped battered piles driven to bedrock. For the west abutment, six UHPC piles were produced and installed using the same batter. Since the site contained occasional boulders and the design intent to drive the piles to bedrock, the UHPC piles were fitted with steel shoes for the first time. All piles were successfully installed to reach the targeted load bearing capacities. After the replacement bridge was constructed, the detour bridge was removed and the UHPC piles were extracted to examine the conditions of the piles. This presentation will provide details of the innovative design of the piles, fabrication and driving of the piles, and lessons learned from analyzing the driving data and removal of the piles. Fellowship and Scholarship recipients. With the help of generous donors from the concrete community, the ACI Foundation awards high-potential undergraduate and graduate students in engineering, construction management, and other appropriate curricula.

The efficacy of ultra-high performance concrete (UHPC) overlays holds great promise for mitigating chloride-induced corrosion in reinforced concrete bridges. This research examines the corrosion resistance of a bridge structure through the application of simulation techniques to better understand the effectiveness of ordinary concrete and UHPC overlays. To represent the three-dimensional microstructure of ordinary concrete and UHPC, the Virtual Cement and Concrete Testing Laboratory (VCCTL) program is utilized. Additionally, an agent-based model is developed to investigate chloride penetration mechanisms within the concrete overlays. Furthermore, the structural response of the overlayed bridge under a corrosive condition is studied.

his paper presents preliminary experimental and numerical results of a research program aimed at investigating the residual capacity of 60-year-old reinforced concrete bridge girders strengthened using CFRP sheets. Two 4.5 m and 5.0 m long, bridge girders were deconstructed from a bridge located in Canada. The two 60-year-old girders have been strengthened with CFRP for the last six years of the service life of the bridge. The two full-scale girders were tested at the structural lab of Sherbrooke’s University after having suffered under real service conditions. A finite element model using the ANSYS program had been validated with the experimental results before it was used as a control sample for non-strengthened conditions. The test results revealed that the CFRP strengthening technique can extend the service life of the bridge element by keeping their shear capacity safe. The CFRP strengthening configuration of the two girders increased the maximum shear capacity by 35.5 % and 30 % over the finite element control model. The presented outcomes show the effectiveness of using the external CFRP sheets as an external technique for bridge rehabilitation. The test results were compared with the ACI 440 2R-17 and CSA S6-19 design guidelines. The theoretical comparison between guidelines, experimental and numerical results shows that the two guidelines are considered overly conservative.